PressPilot MXC-10S
Streamline Lightweight Press Brake Operations with Efficiency and Precision
System Overview
Are long setup times, costly delays, and complex manual programming hindering your production efficiency? The MXC-10S is your solution. This lightweight automated skid system features a 10 kg payload capacity and is designed to simplify the programming of both the press brake and robot. Whether you’re a job shop or an OEM, the PressPilot system integrates seamlessly with most press brake brands and is fully compatible with the Dener DDM 5020 for a turnkey solution. Minimize downtime, enhance flexibility, and streamline production while keeping operations efficient.
Ideal For:
Small to medium-sized manufacturers seeking to automate lightweight press brake operations.
Operations requiring quick setup and frequent changeovers.
Facilities aiming to reduce manual programming complexities and increase productivity.
Key Features
Full Automation: Press brake and robot are fully programmed offline by our expert technicians, allowing you to focus on production.
Flexibility: Compatible with Dener and other major press brake brands, ensuring easy adaptation to your existing systems.
Wila Tooling Compatibility: Supports Wila tooling beds, with custom tooling packages available based on your needs.
Energy Efficient: Designed to reduce power consumption, contributing to lower operational costs.
Quick Setup: Get production-ready in as little as 30 minutes, minimizing downtime.
Customizable: Retrofitting options available for added features as your production demands grow.
Technical Specifications
PressPilot MXC-10S Specifics
Robot Type: Fanuc M10iD/10L
Full System Weight: Approximately 5,200 lbs
Digital Twin Simulated Cell: Included for cycle time simulations and planning
Wago PFC200 Controller: 2nd Generation with 4 x Ethernet ports for efficient automation management
16-Channel Digital Input/Output Module: 16 inputs and 16 outputs, supporting 24 VDC for fast, precise control
Touch Panel 600: 10.1” display with 2 x USB and 2 x Ethernet ports for real-time control
Industrial VPN Network Device: Secure VPN device (Prosoft or similar) for remote monitoring and diagnostics
Press System
Press Brake: Dener DDM 5020 (with options)
Tonnage: 50 tonnes
Payload Capacity: 10 kg
Stroke Length: 300 mm
Bending Speed: 20 mm/sec for efficient processing
Bending Length: 2,040 mm
Laser Angle Measurement: Included for precise bending accuracy
Back Gauge Travel: X - R - Z1 - Z2 (4-Axis Back Gauge) for advanced positioning
Benefits of the MXC-10S
1. Increased Productivity:
Reduce setup times from hours to minutes.
Automate repetitive tasks to increase throughput.
2. Enhanced Flexibility:
Easily adapt to different part geometries.
Quick changeovers between jobs.
3. Improved Safety:
Minimize manual handling of parts.
Reduce risk of workplace injuries.
4. Consistent Quality:
Achieve precise and repeatable bends.
Reduce scrap rates and rework.
5. Cost Efficiency:
Lower labor costs by automating manual tasks.
Reduce energy consumption with an energy-efficient design.
Integration and Compatibility
Seamless Integration: Designed to work effortlessly with existing press brake systems, including full compatibility with the Dener DDM 5020.
Wila Tooling Compatibility: Supports Wila tooling beds, with custom tooling packages available.
Digital Twin Technology: Enables virtual testing and optimization before physical implementation.
Retrofitting Options: Adaptable to legacy equipment, extending the life of your current machinery.
Support and Services
Custom Programming: Our technicians handle all programming for both the press brake and robot.
Installation and Setup: Streamlined process to get you operational quickly, often within 30 minutes.
Training: On-site training for your team to ensure smooth operation.
Full-Service Support:
Remote monitoring and diagnostics via secure VPN.
Local U.S.-based technical assistance.
Regular maintenance packages available.
Resources
How to Get Started
1. Request a Free Simulation:
Upload your CAD model to my.machinepilotautomation.com.
Receive a live cycle time simulation within 24 hours.
2. Consultation:
Contact our team to discuss your specific needs.
We'll provide a tailored solution for your operation.
3. Implementation:
Our technicians handle programming, installation, and setup.
Begin production with minimal downtime.
Why Choose Machine Pilot and the MXC-10S
Expertise: Industry-leading knowledge in press brake automation.
Full-Service Approach: We manage the complexities so you can focus on production.
Reliability: American-made solutions with dependable local support.
Innovation: Advanced technology like digital twin simulations and energy-efficient designs.